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    Operator, 825-3, Zap Commercial, Light Duty

    SKU: 825-3
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    SAFETY:
    • NEMA 4X compliance for the controller as a standard feature
    • Compact size reduces potential for lifting injuries during installation
    • Universal torsion shaft mounting system reduces the potential for unsafe work practices during installation
    • Fully adjustable automatic obstruction sensing system detects obstructions on any part of the door in the open or close direction while monitoring the entire door movement for unsafe operation or service conditions.
    • Inherent soft start-soft stop, safety stop-reverse eliminates the mechanical stress damage to the door when the door reverses
    • Self determining limit system prevents thrown cables from debris, ice, and snow left in the door opening
    VALUE:
    • Continuous duty rated low voltage motor
    • Ultra-Quiet DC Motor, will not thermally overload
    • No extra costs to have controller achieve NEMA 4/IP 66 rating.
    • Wet location motor cover included
    • Built in service due reminder may be activated to ensure regular maintenance based on cycles of usage
    • Fully programmable timer-to-close
    • Built in interlock terminals to prevent door operation
    • Programmable mid-stop
    • Motor maximum amperage draw 2.8 Amps reducing number circuits required for multiple door applications
    • Automatic obstruction sensing system surpasses the capabilities of a sensing edge detecting obstructions on any part of the door, eliminating the cost of a safety edge and associated wiring
    • Reduces the occurrence of catastrophic damage to the door
    SIMPLICITY:
    • Simple one person installation that eliminate steel build ups, back hangs, welding, and specialty anchors
    • Simplistic maintenance design concept
    • PCB based system controller eliminates the cost of servicing electrical contactors, limit systems, and countless other parts
    • When the operator emergency release lever is disengaged the door easily operates by hand
    • Operates all lifts of sectional doors with counter-weights or torsion springs, including rear mount torsion
    • Versatile sectional door application mounting. May be mounted vertically, horizontally, upside down, inside the cable drum, rear mount torsion, all without requiring wall or ceiling mount
    • Simple wiring configurations and accessory modules that eliminate external limit relays to achieve various interlock configurations
    STANDARD FEATURES:
    • Motor and Controller - Continuous duty rated DC Motor with controller, producing a powerful soft start/soft stop output of 650 Newtons of force to drive commercial sectional doors while reducing mechanical impacts that cause premature wear of door components.
    • NEMA 4X rated controller case - ZAP Controllers and push buttons are NEMA 4X compliant as a standard.
    • Motor Cover - A motor cover suitable for wet locations is provided.
    • Drive Reduction - Worm drive gearbox & V-belt reduction drive with floor level, adjustable belt tensioning /emergency release lever.
    • Wiring Type - C2 (factory default), B2 failsafe is standard with the addition of approved photo eye.
    • Radio Control and External Receiver Terminals - Terminal strip provided inside the controller to provide quick, convenient connections for adding external radio control receivers from any desired manufacturer.
    • Bearings and Belts - Drive systems use industrial grade bearings and automotive grade long life v-belts. Our simplistic service design concept allows simple service of components in a matter of moments.
    • Construction - Heavy-duty 8-gauge electro-plate finish steel frame, industrial bearings, worm drive gear box, aluminum drive pulley, secured with key stock and set screw for simple servicing.
    • Push Button Station - Control unit acts as the standard 3-button station for open/close/stop functions. Controller may mounted remotely up to 24 feet away from the operator, provided it is to be wired with other external control devices that are designed to function as the primary door controls. Power supply is wired directly to the controller not the motor. Low voltage motor cable is supplied for easy wiring of the motor.
    VALUE ADDED STANDARD FEATURES:
    • Automatic Obstruction Sensing System - Inherent motor current sensing system monitors the entire door system for obstructions and unsafe operating conditions in both directions of travel. The system provides protections unavailable with traditional commercial operators and can automatically sense obstructions like locks, broken springs, unsafe service conditions, and other obstructions that cannot be detected by reversing edges and photo cells.
    • Safety Stop and Reverse - Inherent motor current sensing system automatically incorporates and safety stop before reopening in soft start.
    • Auto-Close Timer - Fully programmable auto-close timer automatically closes the door. (4 minutes) Requires the addition of approved photo cell.
    • Part Open Programming (Programmable Mid Stop) - Programmable part open to stop door at predetermined height.
    • Prevent door operation interlock - Built in interlock to prevent door operation, used with truck restraint systems, shared track applications or pass doors.
    • Emergency Egress Manual Operation - Emergency manual operation using a ground level over-ride lever disconnect. When lever is released, the door will operate manually by hand as if no operator is connected to the door. This unique system eliminates the need to electrically interlock the disconnect as the operator has no mechanical limits and physically disconnects from all drive systems when released. It also provides ground level adjustment of the motor drive belt.
    • Max run time protection - Inherent motor current sensing system provides automatic max runtime protection.
    • Service Due reminder - May be activated to ensure regularly scheduled maintenance based on cycles of usage.
    • Versatile mounting configurations - 8825 may be mounted in standard vertical, horizontal, inverted, inverted center mount inside the cable drum, or rear mount torsion configurations. Some applications may require the use of a longer Bowden cable for proper installation.
    TECHNICAL SPECS:
    • Controller case/push button - NEMA 4X/IP66
    • Controller dimensions - 8.7”H X 6.5”W X 4.7”D
    • Motor cover dimensions - 13.25”H X 6.5”W X 6.25”D
    • Single phase voltage - 115V US,208-230V US, 230V EU
    • Amp draw - 2.8A
    • Power rating - 650 Newtons Equivalent 1/2 HP
    • Control circuit voltage - 6VDC
    • Limits determination - Physical/Self Calibrating
    • Duty cycle rating - Continuous
    • Operating temp range - -22 deg F to 212 deg F
    • Overload protection - Inherent motor current sensing
    • Lubrication - Permanent
    • Torsion shaft type required - Solid w/keyway or hollow tube
    • Fits torsion shafts diameter - 1”
    • Torsion shaft length required - 4.5” beyond outer edge of track
    • Side clearance required - 4.5” min for motor only
    • Side clearance required - 7” with motor cover applied
    • Replacement red motor PN - 600805
    • Replacement belt PN/size -
      • 825-B - 600612 (AX22)
      • 825-C - 600602 (AX23)
      • 825-D - 600615 (AX25)
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